• What are The Advantages of Producing Highway Barrier Profiles Using Roll Forming ?

    1. Cost-Effective Production

    Roll forming minimizes material waste, labor cost, and production time, offering a more economical solution than traditional fabrication methods.
    This enables longer road coverage and safer highways with lower investment costs.

    1. High Precision and Consistency

    Each barrier profile is formed through precisely engineered roll stations, ensuring dimensional accuracy, uniform thickness, and excellent surface finish.

    1. High-Speed and Continuous Operation

    SACFORM roll forming lines are designed for 24/7 industrial operation, capable of high-volume production with minimal downtime.

    1. Flexible Design Options

    In addition to standard models, we custom-design and manufacture production lines according to each customer’s specific requirements — supported by innovative and production-friendly R&D solutions.

  • What are The Components of Highway Barrier Profile Production Line?

    A complete highway barrier roll forming line typically includes:

    1. Decoiler Unit: Feeds the steel coil into the system.
    2. Leveling and Feeding Unit: Ensures proper material flatness and tension.
    3. Roll Forming Unit: Gradually shapes the steel through forming stations.
    4. Punching or Notching Unit: Creates bolt holes or slots required for installation.
    5. Cutting System: Precisely cuts profiles to required lengths.
    6. Stacking and Output Section: Collects and prepares finished profiles for packaging or transport.

    Each SACFORM line is modular and customizable, adaptable to specific production capacities and profile types.

  • What is the Production Type for Highway Barrier Lines?

    SACFORM highway barrier lines are designed for continuous, high-speed, automated production.
    They are ideal for producing W-beam, three-beam, and 3N box profile barriers, with quick changeover capability.
    Depending on requirements, the lines can include automatic control systems, servo feeders, and integrated welding units.

  • What are The Different Types of Highway Barriers ?

    SACFORM roll forming lines can produce:

    • W-Beam Barriers (Ray A): Balanced performance and flexibility.
    • Three-Beam Barriers (Ray B): Stronger impact resistance for heavy vehicles.
    • Box Profile Barriers (3N): Closed-section design for maximum rigidity.
    • Side and Center Barriers: For edge and median highway protection.

    Each barrier can be customized in thickness, width, and galvanization grade according to road standards and project needs.

  • Where are Highway Barriers Used?

    Highway barriers are used in numerous transportation and infrastructure applications, such as:

    • Highways and motorways
    • Bridges and tunnels
    • Industrial zones
    • Urban and intercity roads
    • Parking and logistics areas

    They play a vital role in vehicle containment, traffic control, and impact absorption, improving safety for both drivers and pedestrians.

  • What are The Material Options of Highway Barriers?

    Highway barriers are mainly produced from galvanized steel or aluminium.

    • Galvanized steel provides superior strength, durability, and corrosion resistance — perfect for long-term outdoor use.
    • Aluminium offers a lighter, corrosion-resistant alternative for environments where weight matters.

    The choice depends on project location, environmental conditions, and cost factors.
    SACFORM lines are capable of processing both materials with precision and efficiency